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REPRODUCED WITH KIND PERMISSION OF CUSTOM CAR MAGAZINE

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Finished late last season, this 59 Impala hearse debuted at the NASC Nats, taking two trophies. We somehow doubt that they will be the last.

Words by Kev Elliott, pictures by Mike Key.

1959 Chevy Impala Hearse
The perfect car for those who would he late for their own funeral. Though how long the flowers would stay on the roof is another matter.

It's a huge jump going from building a custom scooter to something as outrageous as this hearse, but that's exactly what Grant, the Australian-but-living-over-here owner of this Chevy did. A pretty impressive first custom we think you'll agree. It wasn't all plain sailing by any stretch of the imagination though.

1959 Chevy Impala Hearse Hydraulics
1959 Chevy Impala Hearse Hydraulics
1959 Chevy Impala Hearse Hydraulics

The six year on-off-on again project started when Grant and Tim Baggaley went over to Ireland to view the RHD beast knocking the seller down from £800 to £740. We have to wonder if Grant would have bought it had he known just how much he'd end up spending.

The journey home started badly, and ended even worse, when the hearse broke down before they even reached the ferry. With no choice but to call the breakdown services, the car had been off and on more low loaders than most cars do in a lifetime before they got it home to north London. Then to cap it all the driver of the final truck hooked his winch around the steering rods to unload it and managed to bend the entire steering system before scratching the left hand side of the body against the truck. Still, the compensation went some way towards the rebuild!

Rather than have the immobile behemoth outside his house, Grant shipped it straight off to the bodyshop, where it was found to be completely carved from filler, having started life as a four door saloon. Anyone else considering purchasing an example of Irish coachbuilding should beware. The flat aluminium roof insert was replaced with curved steel welded into place, the blown motor was installed in order to cut the necessary hole in the hood and the filler was removed before it made another trip, this time up to County Durham to have the black paint applied.

Hydraulics: hours of endless fun, though it looks its best on the deck.

Now, what if?

Now, up until this point the plan had been to install a blown small block in place of the original straight six, and fit a set of wheels. That was until Grant was introduced to Paul Burnham who, every time Grant asked if something was possible, replied "Yeah. we can do that". The hearse returned from he paintshop and went into Burnham Autos for finishing, but one thing led to another, and as Grant ideas got increasingly wilder, the whole project just grew, culminating in the entire Burnham Autos crew putting in two weeks of 15 hour days and an all-nighter to finish the car for the Nats.

The motor came back out again and the front chassis rails were plated over to smooth them out, as the originals were pig-ugly. While the engine bay was empty the firewall was replaced with a smooth sheet steel item, and the wiper motor relocated inside the cab, as well as a polished SD1 power steering rack replacing the bent stock arrangement. A US-sourced disc brake conversion kit was also added. The Chevy rear axle was outed in favour of a 9in Ford item from a Galaxie, but before this went under the car the pumpkin was centralised and the brakes were swapped for Granada discs and calipers.

1959 Chevy Impala Hearse

A complicated system of cantilevers raise and lower the coffin decks and tailgate, though with the stereo, hydraulics, pneumatics and nitrous bottle under the deck, there's not a whole lot of room left.

1959 Chevy Impala Hearse Hydraulics

Pump it up

With the running gear finally in place Grant's imagination went into overdrive and it was decided to add hydraulics. DS Engineering happens to share the premises with Burnham Autos, and, being hydraulics experts, naturally got the nod to carry out the installation. Try to stay with us here, as things start to get a little complicated from here on in!

The hearse no longer runs springs, instead they've been replaced with hydraulic cylinders and accumulators. The rear cylinders are single acting. Whilst the fronts are double acting, meaning they can be compressed as well as expanded, so the front wheels can be picked up individually. All are mounted top and bottom.

The nitrous bottle, subs and hydraulic pumps live in the rear, along with four batteries in the quarter panels. DS Engineering custom made the pumps to look like coffins.

The accumulators are mounted in the rear wheel wells and under the front floorpans. For the uninitiated, these are steel spheres half titled with hydraulic fluid and half filled with nitrogen in a bladder. As nitrogen is compressible, it acts as a spring, with the fluid travelling back and forth along the pipes from the accumulator and cylinder, as the car travels over bumps. It's basically the same principle as used on Citroens.

1959 Chevy Impala Hearse

Despite the hydraulics, those huge side windows have held up. So far. Billet Specialities 7x18in and 9.5x20in Viper Executive wheels fill the arches, wrapped in 225/40/18 and 245/40/20 Yokohamas front and rear.

The hydraulics are operated by two pumps situated below the rear section of the coffin deck. These feature Stone No 8 pump gears and hand-made headstone-shaped end heads, or manifolds, of Nickel Chrome steel with two double acting solenoids and two check valves in each. The oil tanks are polished stainless steel fabricated in the shape of coffins. Each pump has been tested and produces in excess of 6,000psi. A pair of Optima yellow top batteries located in the rear quarter panels are wired in series to power the hydraulic pumps at 24V, as well as the pneumatics.

Eh? What pneumatics? The tailgate and the front and rear sections of the coffin deck are all pneumatically operated on cantilevers, all running from a five litre storage tank located between the stereo amplifier rack and the sub-woofer cabinet under the coffin deck. A 24V compressor feeds from this tank through three control Solenoids, all operated from the control box with the hydraulics as per normal lowrider practice.

Dead cool

Still with us? Good, 'cos were got the stereo installation to go through yet. Seeing as the hearse was rapidly becoming insane, what better for the next step than a mad stereo system? Installed by Big Mark, there's a remote control Alpine head unit and CD multiplayer under the front section of the coffin deck, with two 600W Pioneer amps bridged to provide 1,200W to the Kenwood sub-woofers in a custom made box. There are also two more amps bridged for 700W and 400W. Under the centre of the extremely crowded coffin deck you'll find a pair of Sin three-way Pioneer speakers, two 6x9in three-way Pioneer speakers in the kick panels, and a 5.5in mid-range speaker in each door, along with 1in tweeters.

1959 Chevy Impala Hearse Dash

The control box features four controls for the pneumatics and four for the hydraulics, giving total control including freewheeling. Oh, and that's a real shrunken head. Certainly beats furry dice for effect!

All this runs through Power Connector Cables and gold plated terminals, including the battery terminals, via a 300A gold plated fuse. To keep this little lot cool there are a pair of fans under the coffin deck, and another pair of Optima yellow top batteries in the other quarter panel, wired in parallel for 12V, providing the power. If you think all this can be run from one alternator, you'd be very wrong; this monster runs 12V and 24V alternators to supply power to all the electrical systems. Frankly we're surprised it hasn't got its own electricity sub-station under the coffin deck. After all, it's got everything else.

1959 Chevy Impala Hearse Engine

Blown Job

After all that wizardry, you'll be glad to know the motor isn't nearly so complicated, just your basic blown, nitrous injected small block Chevy. Bought as a ready-built unit, the engine previously did duty in a Cortina race car, and as such Grant isn't too sure of the internals, though he does know it's got a steel crank, forged pistons, roller rockers and hydraulic lifters. Keeping the whole shebang cool is a four core aluminium rad from Brise Fabrications, along with two 14in Magnelli fans.

The 6V71 blown 350ci Chevy has a colour-coded block to match the purple anodising found throughout the engine bay, along with custom fabricated stainless headers.

That blower is a 6V71 GMC, not a 6/71, the most obvious external difference being the angled bolts on the sides, with a pair of 650cfm Holleys. The one-off pulleys were machined by Steve at DS Engineering, with Paul Burnham fabricating the polished 2in stainless steel headers, feeding a 2.5in twin stainless system, culminating just under the rear bumper in the most violent pair of flamethrowers we've seen. They're more like rocket afterburners, and sound like it too!

A brand new Art Carr Turbo 400 trans is equipped with a 2200rpm stall converter from Kent Transmissions and a B&M Megashiffer, while connecting it to the rear axle is a JW Engineering propshaft.

1959 Chevy Impala Hearse Engine

Even the upper control arms are chromed and detailed with anodised panels. The original steering column leads to a Rover SD1 rack, polished of course.

Bodysnatchers

It's easy to forget that all this work went on in and around an already painted body, though after the smoothed firewall was completed, the engine bay was painted by CC Racing, as was the fabricated tailgate and modified radiator support panel.

Body detailing includes hidden Nissan indicators behind the grille, all-new woodwork by Allan the Troll, ally bullets added to the grille and billet coffin spikes courtesy of DS Engineering, as well as a billet brake pedal (connected by rod to the master cylinder behind the driver's seal) machined to match the aftermarket throttle.

1959 Chevy Impala Hearse Grille

If you thought we'd got away with not mentioning John Reid in a feature for once, it's not to be, as he supplied the Budnik steering wheel and Moon instruments. With the exception of the MkII Escort seals, the rest of the interior is stock 1959 Impala, albeit retrimmed in black leathercloth and brushed nylon by Keith Andrews at Burnham Autos, who was also responsible for the new carpet and headliner. The genuine shrunken head isn't stock Chevy though, it must be said!

If you don't know what a stock Impala grille looks like, this will be lost on you, but each of those bullets was machined from billet ally.

As already mentioned, Grant debuted the hearse at the Nats, and as with any new car, it has experienced a couple of minor teething problems since, but these should be sorted by next season, when we fully expect him to clean up, unless he meets some stiff opposition. Bollocks, nearly made it without any 'death' jokes.

Grants thanks go to 'all the old tossers down at Burnham Autos for their professionalism, everyone who has picked up a rag and polished it, and anyone else who has done something towards it, as well as my fiancee Jane for her patience. And Tim, if you wanted a drive in the car you didn't have to go to that extreme!'

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